1. Specification of the material

(1) Suitable Material: Colored Steel plate, Galvanized steel

(2) Width of the raw material: 914mm

(3) Thickness: 0.4-0.6mm

2. Machine Detailed Parameters

3. Profile drawing

4. The Chart of Process Flow

5. Specification of Components

(1) 5T Hydraulic Un-coiler

• Width of feeding: 1250mm
• Capability: 5 Ton
• Inter diameter: 470-520mm
• Maximal out diameter: 1500mm
• Working speed: 0--20m/min adjustable
• Main motor power: 5.5KW AC motor
• Hydraulic power: 4kw

(2) Main Roll Forming Machine

• Roller material:ASTM1045 chrome plated surface with chrome
• Shaft diameter: 70mm material: SAE1045 with quenching and tempering

(3) Machine Structure

• Main frame by 350H beam welding
• Machine structure: guide pillar

(4)Pressing system:

• Pressing after forming: Press the sheet after roll forming to required length
• Hydraulic drive uses the same hydraulic unit with cutting
• Material of mold:Cr12, 58-62 HRC hardness
• Pressing by hydraulic, 5.5KW

(5) Hydraulic cutting system

• Cutting after forming: Cut the sheet after roll forming to required length
• Uses two hydraulic cylinders for operation.
• Material of blade:Cr12, 58-62 HRC hardness
• Cutting power by hydraulic,5.5KW
• Working pressure: 12Mpa adjustable
• Length measuring: Automatic encoder length measuring
• Tolerance of length: +/- 1.5mm for each piece end product

(6) Computer Control Cabinet

• Programmable setting of profile length and quantity
• Operating system language: English and Chinese
• Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved

• PLC: Panasonic or customerization