30KW steel stud roll forming machine Post Track Cutting with Clinch System

1. Specification of the material

2. Machine Detailed Parameters

3. Profile drawing

4. The Chart of Process Flow

5. Specification of Components

(1) 5T Manual Un-coiler

• Width of feeding: 1250mm
• Capability: 5 Ton
• Inter diameter: 500-590mm
• Maximal out diameter: 1500mm
• Mode of expand &fight: inner expand &fight by manual
• Way of feeding: manual

(2) Punching

• Punching is after feeding and before roll forming
• Adopt same hydraulic with the post punching

(3) Forming Section (clinch)

• Roller material: ASTM1045 chrome plated surface with hardness, CNC
• Shaft diameter: 85mm material: SAE1045 with quenching and tempering
• Main frame by 350H beam welding
• Machine structure: wall board

(4) Post track cutting system

• Cutting after forming: Cut the sheet after roll forming to required length
• Machine track cutting, when cutting, the main roll forming part is non-stop (in no punching condition)
• Length measuring: Automatic encoder length measuring
• The cutting sequence is also contained and controlled by the same PLC program
• Tolerance of length: +/- 1.5mm for each piece end product

(5) Computer Control Cabinet

• Programmable setting of profile length and quantity
• Operating system language: English and Chinese
• Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved

• PLC: Panasonic or customerization